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EVO 3 EDLF

A combined unit featuring Exposure, Dryer, and Light Finisher sections. Vianord standard clamshell exposure system utilises traditional UVA tubes paired with an advanced cooling technology for precise, efficient temperature control. The unit includes 4 drying drawers featuring Green energy-saving design, and a drawer for standard UVA-UVC post-exposure. For plates up to 90 x 120 cm (36” x 48” inches)

Encumbrance

The minimum distance should be of 0.8 mt (31.49”) in front and at the rear and 1 mt (40”) to the sides.

The respect of the minimum distance from the walls is critical to allow sufficient space to the users and the engineers to be able to have access to the system in case of maintenance and repairs.

Evo Common Features

  • Remote access (optional)
  • Active component visualisation during the process
  • Manual function to run the components separately (Service only)
  • Plate process parameters memory (up to 24 channels)
  • Factory Settings Reset Option
  • Programmable switch off

Hi-TECH Features

  • Larger Control Panel
  • New UI: Simple, clear, intuitive
  • Smarter and energy-efficient Design
  • Secure data & parameters backup and quick recovery option

Exposure

  • Clamshell design with an automatic pneumatic lid
  • Water circulation cooling bed system
  • Light integrator for automatic UV variation compensation
  • Advanced temperature control
  • Vacuum system for analog plates
  • Fiber optics for lamp failure detection

Light-Finisher

  • UVA + UVC lamps for post exposure and light finishing
  • Programmable operation: simultaneous/separate/sequential
  • Independent timers for UVA and UVC
  • Air flow cooling system
  • Automatic plate cooling with programmable time
  • Fiber optics for lamp failure detection
  • integrated exhaust system

Dryer

  • 60° Celsius hot air
  • 4 drawers
  • 2 sections with independent control (2 drawers per section)
  • Uniform temperature distribution
  • Safety thermostat in every section
  • Integrated exhaust system
  • Exhaust control with built-in safety mechanism

    General Features

    This PLC controlled, exposure, dryer and light-finisher combined unit is specifically designed for high quality digital and conventional photopolymer plates for tag & label and small flexible printing applications (e.g. narrow web).

    CE Certification

    The  equipment is designed and manufactured according to the EEC safety and health standards, as specified in the Type Examination Certificate No. MA19-0042548-01 (309) issued by IMQ spa – Via Quintiliano 43 – 20138 Milan ITALY, and on the basis of the verifications carried out according to the essential requirements of the Directive 2006/42/EC, the system respects and is in compliance with all the applicable points.

    Solvent

    This System is suitable for analogue and digital, polyester backed, solvent-washable photopolymer Flexo plate.

    Stress-Accumulation Early-Warning

    The system provides Early Alerts when the time to replace an over-stressed part, causing too much risk, has come. This innovative function allows users to intentionally replace parts that are tired, aged, and degraded just before they fail. More than one hundred parts, critical to the uptime of the system, have been identified and data relative to their maximum-lifetime-expectationstored in the software.

    Remote Diagnostics

    Remote-Monitoring and Remote-Diagnostics (to be purchased separately); The concept of automation symbolises high quality and productivity, so ensuring you experience minimal downtime, for Vianord is essential. For that reason, this EVO system may be fitted with an Industrial VPN Gateway with dedicated hardware designed to offer Vianord Certified Engineers remote access, across the Internet. This innovative system will help you keep uptime high, maintenance costs low, and extend the system’s useful life.

    System Dimensions
    (net)

    184 x 145 x 111.5 cm w/Lid open 196-200 cm

    (72.44 x 57.08 x 43.89” w/Lid open 77.36-78.74”)

    System Weight (net)

    770 Kg (1653 lb)

    Packing Dimensions

    Light Packing on Pallets is preferred and recommended when the system requires a full truckload and is shipped just within Europe. Dimensions: 202 x 202 x 135cm (79.5 x 79.5 x 53.1”)

    Industrial Wooden Crates are favoured if the system must withstand multiple transhipments during transport and is mandatory when shipped outside the continent. Dimensions: 202 x 202 x 153cm (79.5 x 79.5 x 60.2”)

    The dimensions mentioned above are for reference only; packaging dimensions may vary depending on the packing company hired for the job.

    Packing Weight

    Light Packing on Pallets: 900Kg (1984Ib)

    Industrial Wooden Crates: 1000Kg (2204Ib)

    The weights mentioned above are for reference only; packaging weight may vary depending on the packing company hired for the job.

    Mains Electricity

    Power Supply (field configurable)
    360 / 440 Volt – 50 / 60 Hz - 3Ph / N / PE - 207 / 243 Volt – 50 / 60 Hz - 3Ph / PE

    Current (nominal load)
    15 A (360/440 Volt configuration) - 26 A (207/243 Volt configuration)

    Power Rating (nominal)
    9.5 Kw

    Connecting Wires
    5 x 4 mm2 (360/440 Volt configuration) - 4 x 6 mm2 (207/243 Volt configuration)

    Grounding

    < 0.1 Ω

    Compressed Air Supply

    To perform to the best of its possibilities, the system requires a continuous and stable supply of compressed air at a pressure of at least 7 bar (101.5 psi) and not more than 10 bar (145 psi), with pressure dew point 3°C and max. residual intake oil content of < 0.01 mg/m3.

    Consider also an average consumption of 70 l/hr. The system installation kit includes a 5-meter - Ø 6mm air connecting pipe for push-in fitting.

    Exhaust

    The unit is equipped with a well-designed exhaust system that collect and conveys vapours and fumes from the different sections the machine and discharge them as quickly and silently as possible. The blower in the systems has sufficient power to vent the entire equipment when the tube supplied is connected directly to a vent hoods in the external wall or on the roof.

    Light Finisher
    Duct connection (V19): Ø 140 mm (5.5”)
    Airflow: 400-600 m3/h
    Duct connection (V20): Ø 140 mm (5.5”)
    Airflow: 400-600 m3/h

    Dryer
    Duct connection: Ø 60 mm (2.36”)
    Airflow: 50-80 m3/h

    Working Environment

    The system should be installed in a clean, constant-temperature and constant-humidity pre-printing environment with a temperature between 18 and 26°C (64.4 and 78.8°F) and a non-condensing relative humidity in the range of 40 to 60%. To maintain such environmental standards an efficient heating/cooling and ventilating system may be required.

    System Colour

    Vianord offers all equipment in standard powder coating Vianord Black.

    In addition, Vianord offers numerous ways you can personalize your system. In fact, Vianord offers the best customization options in the industry! This allows you to showcase your brand and company’s spirit in ways other companies can’t offer. You can choose your personal colour and have your logo, company name, or slogan pop.